Industrial IoT / Industrial edge computing
Connect your machines.
Industrial edge computing processes or collects information close to the equipment that produces it. A local gateway can bring agreed machine signals together from CNCs, PLCs, and legacy instruments before selected information is shared with a dashboard or higher-level system.
Discuss this service
01 / In plain language
What is industrial edge computing?
Industrial edge computing processes or collects information close to the equipment that produces it. A local gateway can bring agreed machine signals together from CNCs, PLCs, and legacy instruments before selected information is shared with a dashboard or higher-level system.
A useful starting point when equipment from different manufacturers holds information in separate places, or when your team needs to monitor machines without altering ladder logic.
02 / Before we begin
A useful starting point.
Bring these details to the first conversation:
- Machine make, model, CNC controller (Fanuc, Siemens, Mitsubishi, Delta) and available electrical drawings
- The signals you need: for example spindle run/stop, part cycle counts, feed overrides, alarms or power readings
- Network access, data ownership and whether data stays strictly on-premise or syncs to a dashboard
Collect running, idle, and cycle counts from one CNC machine or PLC before considering the rest of the workshop.
03 / The approach
Define. Connect. Review.
- 01
Check what is accessible
Review supported controller interfaces (RS-485 Modbus, Ethernet/IP, Fanuc FOCAS, OPC UA) or assess external sensing before selecting gateway hardware.
- 02
Define the signal list
Agree each signal’s meaning, timestamp, expected update interval and how an unavailable reading will be represented.
- 03
Validate a small connection
Compare collected readings with the machine or operator record, then review how the connection behaves during an interruption.
What to establish before proceeding
A gateway cannot create measurements that a machine does not expose. Additional sensors, current transformers (CTs), access permissions or other hardware may be needed. The integration must respect the machine’s safety circuits and operating constraints.
04 / Practical questions
Know what to ask.
Can brownfield CNC machines and PLCs be retrofitted without replacing controllers?
Yes. Our standard engineering methodology is PLC-preserving retrofit. We interface with the machine's existing communication ports (such as RS-485 Modbus, Ethernet/IP, Fanuc FOCAS, or OPC UA) or attach non-invasive external sensors and current transformers (CTs). The machine's existing ladder logic, safety circuits, and PLC hardware remain completely intact and operational.
Can older machines without digital controllers be connected?
Yes. For legacy relay-controlled or analog machines, we use non-invasive current transformers (CT clamps) on spindle motors, 24V digital I/O taps from existing stack lights, or auxiliary relay contacts to reliably extract run/idle status and cycle times without modifying machine circuits.
Does edge computing require the cloud?
No. Local processing and cloud services are separate choices. The agreed design determines which functions stay on site and which information is shared. Systems can run entirely on an on-premise local server or industrial edge PC without requiring an active internet connection.
Do you provide on-site CNC retrofitting and commissioning in Ahmedabad?
Yes. Swaelite Solutions operates directly across Ahmedabad and Gujarat manufacturing corridors, including Vatva GIDC, Odhav GIDC, Naroda, Kathwada, Changodar, Sanand, Piplaj, and CTM. We conduct on-site controller audits, install industrial gateways, and commission systems on your shop floor.
05 / Where this applies
Related industries.
Start with your equipment.
Tell us what is difficult to see or keep track of. We can discuss whether this is a useful place to begin.
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